CBIES: Omugabi w’ebikozesebwa mu by’ekikugu mu mmotoka eri aba OEM n’abagaba ebintu mu Tier 1

Abakola mmotoka tebalinda basuubuzi kukwata. Enkulaakulana enkakali, obwetaavu obw’omutindo obukakali, n’okukyusa amangu okudda ku mmotoka ez’amasannyalaze kitegeeza nti aba OEM n’abagaba ebintu mu Tier 1 beetaaga ebisinga ku kkampuni ekola ebitundu. Beetaaga omubeezi asobola okulowooza, yinginiya, n'okugonjoola ebizibu-ku mabbali gaabwe, okuva ku kunoonyereza okusooka okutuuka ku kukola mu bujjuvu-.

 

KuCBIES, kkampuni yaffe twagizimba ku kifo ekyo. Omulimu gwaffe gusukka ku kufulumyaebipipa by’ekyuma ebituufun’ebitundu ebikoleddwa mu welded. Tweteeka mu kifo nga...omuwa eby’okugonjoola eby’ekikugu mu mmotoka, okugattaR&D co-enkulaakulana, obusobozi bw’amakolero obw’omulembe, n’empeereza ya yinginiya entegeke mu nkolagana emu, eyesigika ey’okugaba ebintu.

 

Ekiwandiiko kino kinnyonnyola engeri CBIES gy’etuusa omuwendo ogwo n’ensonga lwaki aba OEM abakulembedde n’abagaba ebintu mu Tier 1 tebatwesiga olw’ebyo bye tukola byokka, wabula n’engeri gye tulowoozaamu.

 

 

 

Bangi ku bagaba ebitundu by’emmotoka bayingira mu kifaananyi nga dizayini emaze okusiba. CBIES ekwata enkola ya njawulo. Tukwatagana ne ttiimu za yinginiya eza OEM ne Tier 1 ku mitendera egyasooka egy’okukola ebintu, emirundi mingi nga tooling tennafulumizibwa, okukakasa nti buli kusalawo ku dizayini kuvunaanyizibwa ku kukola, okukendeeza ku nsimbi, n’okukola kw’enzimba.

 

Engeri Co-Enkulaakulana gy'efaanana ku CBIES

 

Enkola yaffe eya R&D ekwata ku bulamu bw’enkulaakulana mu bujjuvu:

• Yinginiya ow’omu kiseera kye kimu: Enteekateeka y’ebintu n’okukulaakulanya enkola bitambulira mu ngeri ya parallel, nga binyigiriza ebiseera by’okukulembera n’okukendeeza ku nkyukakyuka za yinginiya ez’omutendera ogusembayo-.
• Okukebera ebisoboka: Twekenneenya endowooza za dizayini okusinziira ku bizibu by’okufulumya eby’ensi entuufu-nga tetunnaba kwewaayo kuteeka ssente nnyingi.
• CAE simulation n'okwekenneenya fizikisi eziwera-:Okulongoosa enzimba, enneeyisa y’okutambula kw’ebintu, n’okwesigamizibwa kw’ebbugumu bikakasibwa mu ngeri ya digito nga tebannaba kuzimbibwa nkola yonna ey’omubiri. Okwekenenya enkula y’obuwanvu bwa bbugwe-okugeza, kutusobozesa okulagula n’okufuga okugonza kw’ebintu mu nkola z’okukola ttanka-.
• Mu-okukola ebikozesebwa mu nnyumba n'okukola dizayini y'ebinyweza: Okukola dies, welding fixtures, ne inspection gauges zikolebwa munda, okutuwa obuyinza obujjuvu ku dimensional stability, repeatability, n'ekiseera ekiwanvu-term enkola obusobozi.
• Dizayini y’ebyuma eya custom: Ebyuma ebya mutindo bwe bitasobola kutuukiriza byetaago bya geometric complexity oba tolerance ebyetaago by’ekitundu ekipya, tukola dizayini era ne tuzimba ebyuma ebifulumya ekigendererwa-specific.

 

Enkola eno ekwataganye kitegeeza nti ekitundu we kituukira ku mutendera gw’okukakasa, enkola eba yalongoosebwa dda. Obulabe buzuuliddwa era ne bukendeezebwa. Ebisale bifugibwa. Era ekkubo erigenda mu kukkiriza PPAP ne SOP lifunze nnyo.

 

 

 

Engineering ey’omulembe ya muwendo nnyo nga...ebikozesebwa mu kukola ebintuekyo kigireeta mu bulamu. CBIES ekola enkola y’okufulumya enzijuvu ekigendererwa-ekizimbibwa okukola ttanka entuufu n’okukola ebitundu ebizibu, nga eriko ebyuma eby’omutindo gw’ensi yonna-ebiyingizibwa okuva mu Girimaani, Korea, ne Japan.

 

Okukola Tube Entuufu

 

Layini yaffe ey’okukola etandika n’okulongoosa ebyuma era n’egenda okutuuka ku ttanka eziwedde, ezirongooseddwa ebbugumu-ezeetegefu okukolebwa mu ngeri ey’okubiri:

• Okusala layini: Okugumiikiriza obugazi kufugibwa okutuuka ku mm ±0.2, nga kutuusa empenda ennyonjo, ezitaliimu burr- olw’omutindo gwa weld ogutakyukakyuka wansi w’omugga.
• Okufulumya ttanka eziwewebwa eza frequency enkulu-: Okukozesa tekinologiya wa Korean KTM W-bending forming nga alina automatic welding parameter matching, asobola okukwata emigerageranyo mingi egya diameter-ku-wall-obuwanvu.
• Ekikoomi eky’okufukirira ekitali -ekifuula oxidizing obutasalako: Korean roller-hearth design etuwa throughput ya waggulu n'okumaliriza kungulu okutaliimu oxide-, ekikulu ennyo mu mirimu gy'okukuba ebifaananyi egy'ennyogoga-oluvannyuma.
• Triple cold-entebe y'okukuba ebifaananyi: Okukendeeza ku nkozesa y’ebintu nga tutuuka ku bugumu obw’omunda-okungulu obwa Ra Obutono oba obwenkana 0.4 μm n’okutebenkera okw’ebipimo okulungi ennyo.
• Okuzikiza mu bujjuvu otomatiki okwa waggulu-frequency induction: Okulondoola kwa paramita y’ekiseera ekituufu-nga amaanyi g’okusika gatuuka Okusinga oba okwenkana 2,000 MPa oluvannyuma-obujjanjabi.
• Okugolola mu ngeri ya otomatiki: Korean KTM electronic control system ekakasa obugolokofu munda mu Less than oba equal to 0.05 / 300 mm, nga process parameters ziterekebwa automatically for batch consistency.

 

Okukola ku bitundu eby’omulembe

 

Ku lw’okukola ebitundu n’enkuŋŋaana ezisinziira ku ttanka enzibu-:

• Okuweta mu ngeri ya roboti: Fanuc ne Motoman platforms ezigatta wa Kemppi A7 MIG welding systems ne Wise software okulondoola n’okufuga enkola ya weld mu ngeri ey’amagezi.
• CNC tube okufukamira: Ebyuma ebibeebalama ebya German LANG ebirina okufuga mu bujjuvu mu ngeri ya digito, nga bisobola okukoona radius esinga obutono eya 1D ne tube diameters okutuuka ku mm 165.
• Okukola amazzi mu ttanka: Ebyuma ebikuba ebitabo ebiva ku ttani 500 okutuuka ku 3,000, ebisengejja ebipipa ebituuka ku mm 5,000 mu buwanvu ne dayamita okuva ku mm φ30 okutuuka ku mm φ250. Ekozesebwa nnyo mu charge air cooler piping, .enkola z’okufulumya omukka, n'omubiri-mu-ebitundu by'enzimba ebyeru.
• Tube end okukola n’okuwuuta: Wecotech multi-process end forming nga egattibwa ne tekinologiya ow'omulembe rotary spinning atuuka ku mirror-grade surface finish era n'akyusa ennono welded flange structures n'omutindo ogw'okusiba ogw'oku ntikko n'omuwendo omutono.
• Okusala ku layisi: Enkola zombi eza layisi eza flatbed ne 3D ziwagira okukola okutambula obutasalako okusobola okufulumya obulungi-efficiency.
• Okussaako sitampu: Ebyuma ebikuba amazzi eby’ennyiriri bina-okubuna ebipimo bya ttani ebingi, okusobozesa okussaako sitampu mu bujjuvu munda ku bitundu by’enzimba ebizibu nga bikwatagana bulungi nnyo mu kukola mu bungi.

 

Ekitabo kino eky’ebyuma si lukalala lwa byuma byokka. Ye nkola ekwataganye n’ekigendererwa, buli kitundu kya tekinologiya kirondeddwa era ne kitegekeddwa okuwagira ebyetaago bya yinginiya ebya bakasitoma baffe aba OEM ne Tier 1. Era buli kyuma kiddukanyizibwa era ne kiddabirizibwa bayinginiya n’abakugu abalina obumanyirivu abategeera ebisuubirwa mu mutindo gw’emmotoka ku mitendera egisinga okusaba.

 

 

Enkyukakyuka okuva ku ndowooza ya yinginiya okudda mu kitundu ekikolebwa mu bungi-mu enkolagana nnyingi ez’abagaba ebintu we zimenyeka. CBIES eggalawo ekituli ekyo n’enkola entegeke ey’empeereza ey’ekikugu ezimbiddwa ku mutindo gw’amakolero g’emmotoka ogukakasibwa.

 

Enkulaakulana yaffe-okutuuka -Ekkubo ly'okufulumya

 

• Enkolagana ey'omutendera ogwasooka-: Okwekenenya awamu ebisoboka, okwetaba mu DFMEA, n’okulongoosa dizayini nga bikwatagana n’ebizibu by’amakolero.
• Prototype n'okufulumya obuzito obutono-: Ebikozesebwa eby'amangu bizimba n'okukakasa enkola nga tukozesa obusobozi obw'omunda mu-, okukendeeza okwesigama ku basuubuzi ab'ebweru.
• Obusobozi bw’enkola n’okukakasa omutindo: Okusoma yinginiya n'okukakasa ebipimoekoleddwa okutuuka ku bisaanyizo bya IATF 16949, okukakasa nti enkola z’okufulumya zituusa ebivaamu ebikwatagana, ebiddibwamu.
• Ebiwandiiko bya PPAP n’okwetegekera SOP: Ebiwandiiko ebijjuza okukkiriza ekitundu ky'okufulumya ebitegekeddwa nga bikwatagana n'ebyetaago bya kasitoma-ebitongole.
• Okuddamu kwa loopu okuggaddwa-: Omulimu gwa yinginiya gusigala nga gukwatagana n’okufulumya mu bulamu bwonna obw’ebintu. Ebikolwa eby’okutereeza n’okulongoosa obutasalako bivugibwa data y’okufulumya entuufu, so si kuteebereza.

 

Eno si nkolagana ya nkolagana ya nkolagana. Ye nkolagana ya yinginiya egenda mu maaso, CBIES mw’etwala obwannannyini ku bulabe obw’ekikugu bakasitoma baffe basobole okussa essira ku bye basinga okukola.

 

 

 

Eno y’enjawulo etegeeza CBIES.

 

Omukozi w’ebintu afuna ekifaananyi era n’asindika ebitundu. OMUomuwa eby’okugonjoola eby’ekikuguatuula emitala w’emmeeza okuva ku ttiimu ya kasitoma eya yinginiya, abuuza ebibuuzo ebituufu, ateesa ku nkola ennungi, era n’atwala obuvunaanyizibwa ku bivaamu, okuva ku ndowooza eyasooka okutuuka ku nkumi n’enkumi z’essaawa z’okufulumya.

 

Ku CBIES, obuziba bwaffe obwa R&D n’obugazi bw’okukola biriwo olw’ensonga emu: okutuusa empeereza ey’ekikugu bakasitoma baffe gye basobola okwesigamako mu butuufu.

 

• Enkola yaffe ey'enkulaakulana eya co-kitegeeza nti tugabana akabi ka yinginiya ne bakasitoma baffe okuva ku ntandikwa.
• Ebyuma byaffe ebiyungiddwa mu vertikalkitegeeza nti tufuga omutindo ku buli mutendera gw’enkola, nga tewali kukwasa bantu ba subcontractors abatamanyiddwa.
• Ekkubo lyaffe ery’okukakasa eritegekeddwakitegeeza nti enkyukakyuka okuva ku prototype okudda mu mass production eteeberezebwa, ewandiikiddwa, era eddibwamu.

 

 

Obwesige mu nkola y’okugaba mmotoka mu B2B tebuzimbibwa ku kwewozaako kw’okutunda. Kifunibwa okuyita mu kukola emirimu egitakyukakyuka okumala ekiseera.

 

Bakasitoma baffe badda mu CBIES kubanga bafunye enjawulo wakati w’omugabi w’ebitundu n’omukwanaganya w’eby’ekikugu:

• Amaanyi mu by’amakolero galeeta obwesige.Embeera-ya-ebyuma eby'ekikugu, enkola ezikakasibwa, n'enkola enkakali ez'omutindo bikakasa bakasitoma nti ebitundu byabwe bijja kukolebwa bulungi buli mulundi.
• Empeereza ey’ekikugu etondawo omugaso.Okusukka okutuusa ebitundu, tutuusa amagezi ga yinginiya, okulongoosa enkola, n'okugonjoola ebizibu-okugonjoola ebikendeeza ku nsaasaanya yonna n'okwanguyiza obudde okutuuka ku katale.
• Omukago ogw'ekiseera ekiwanvu-guleeta obwesige.Bakasitoma bwe balaba nti CBIES ekola mu ngeri eyesigika mu pulogulaamu zonna, okuva ku prototype okuyita mu myaka egy’okufulumya ebintu mu bungi, olwo obwesigwa bufuuka omusingi gw’enkolagana ya bizinensi ey’olubeerera.

 

Beesiga obusobozi bwaffe obw’okukola ebintu. Era beesiga nnyo empeereza yaffe ey’ekikugu.